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Custom Folding Cartons

Custom printed paperboard cartons in straight-tuck, reverse-tuck and auto-lock structures, with artwork and finish options for your product.

Carton structures

Pick the structure first

A folding carton comes down to three separate choices: the structure, the board, and the print and finish. The structure comes first, because it fixes the dieline that the artwork is laid out on. We make all three of the structures shown here. Once the structure family is picked, the folding carton structural design sample checks list what to verify before sampling.

Dashed lines are folds; the shaded panels are where each structure differs.

Quote a Tuck-End or Auto-Lock Carton
  1. Straight tuck end dieline: dashed lines are folds, shaded panels show where this structure differs
    Straight tuck endThe top and bottom flaps tuck in from the same side of the box.
  2. Reverse tuck end dieline: dashed lines are folds, shaded panels show where this structure differs
    Reverse tuck endThe top flap tucks in from the front and the bottom flap from the back.
  3. Auto-lock bottom dieline: dashed lines are folds, shaded panels show where this structure differs
    Auto-lock bottomThe base is pre-glued and locks when the carton is pushed open; the top tucks in.

Ordering terms for custom folding cartons

Minimum order
200 pcs per size for each style; one order can mix several sizes and styles
Samples
About 7 working days after the structure is locked. The sample fee depends on structure and finish and is confirmed in the quotation; it is credited against the bulk order. The buyer pays the courier.
Tooling
Cutting die, foil block, embossing die and printing plate fees are confirmed in the quotation and charged once per artwork. We keep cutting dies and printing plates on file and reuse them at no charge for repeat orders of the same design.
Production
15–30 working days once specifications, artwork and sample requirements are confirmed; each quote states the final schedule
Repeat orders
Same 15–30 working days as the first order for an unchanged design
Rush orders
Rush production can be arranged
Quantity tolerance
±3% of the ordered quantity
Shipping terms
EXW, FOB, CFR, CIF or DDP from Xiamen; payment by T/T
DDP
Includes freight, import duties and customs clearance; nothing further to pay on delivery
Transit
Sea freight about 20–30 days to the US and 30–40 days to Europe; air freight about 5–10 days

Carton structures and finish references

These are cartons from our own production.

Unprinted white carton reference showing the opening and tuck flaps.
Unprinted white carton reference showing the opening and tuck flaps.
Kraft carton references in different sizes.
Kraft carton references in different sizes.
Flat die-cut carton blanks before gluing.
Flat die-cut carton blanks before gluing.

Board, printing and finish choices

BoardWeight we runWhat it gives the carton
White card200–450 gsmA bright white surface for full-colour retail print
Coated art paperUp to about 375 gsmA smooth surface for photographic and fine print
Kraft boardQuoted to your cartonA natural brown look

For shipping boxes in corrugated board, our mailer boxes come in E, B and EB flute.

Unprinted white box references in several sizes

Which route fits how you buy

Brand packaging developers

A new SKU goes from structure to board to finish; sample requirements are confirmed before bulk production. Price moves with quantity first, then board, then print and finish, then structure and size, so quantity and board are the two answers that move a quote most.

Start a custom folding carton quote

Importers, distributors and trading companies

We can pack your cartons in neutral, unbranded outer cartons for resale. Across our business, about 60% of buyers are repeat buyers.

Quote cartons with neutral outer packing

E-commerce and small-batch brands

If 200 per size is more than a first order needs, our stock collapsible gift boxes start at 50–60 boxes per style, rounded up to full master cartons.

See stock collapsible gift boxes

Beauty, perfume and chocolate brands looking for a gift box

Our main line is collapsible rigid gift boxes, in magnetic and ribbon or handle styles. For a box that does not fold flat, our fixed rigid boxes come as lid-and-base, book-style, drawer and hinged magnetic-lid boxes.

Compare collapsible gift boxes

Factory proof

Where your cartons are printed and cut

Xiamen ZHY Packing Co.,Ltd was founded in 2006 and has about 10 years of export experience.

We run one production site, in Tong’an District, Xiamen. Print, lamination, die-cutting and sampling for your cartons happen there.

Offset printing press line in our Xiamen factory
Offset press line. Your carton print runs here, at the same site that laminates and cuts it.
Laminating machine with film rolls
Laminating machine. The film goes onto the printed sheet here.
Automatic die-cutting machine for folding cartons
Automatic die-cutter. It cuts and creases the printed sheet to the dieline, to about ±0.5–1.0 mm.
Structural packaging design on a CAD screen
Structure on screen. We draw and adjust dielines here before cutting a sample.
Paper packaging sample room
Sample room. We cut and assemble carton samples here, on the same site as bulk production.

Custom folding cartons: questions buyers ask

What is the minimum order for custom folding cartons?

200 pcs per size for each style, and one order can mix several sizes and styles.

Can I get a folding carton sample, and what does it cost?

Yes. A sample takes about 7 working days after the structure is locked. The sample fee depends on structure and finish, is confirmed in the quotation and is credited against the bulk order. The buyer pays the courier.

Can you print the inside of a folding carton?

Yes, we print the inside panels too.

Which folding carton structures can you make?

Straight tuck end, reverse tuck end and auto-lock bottom. Send a dieline if you already have one.

How long do production and shipping take?

Production takes 15–30 working days once specifications, artwork and sample requirements are confirmed, and each quote states the final schedule. Sea freight then takes about 20–30 days to the US or 30–40 days to Europe; air freight takes about 5–10 days.

Do I pay for the cutting die and printing plate again when I reorder?

No. For a repeat order of the same design, the cutting dies and printing plates on file are reused free of charge. A repeat order takes the same 15–30 working days as the first.

How do you check the cartons before they ship?

By sampling before shipment: our own QC team inspects to AQL 2.5. The delivered quantity stays within ±3% of the ordered quantity.

Get a quote for your folding cartons

Send us:

  • the structure (straight tuck, reverse tuck, auto-lock bottom) or your dieline
  • internal dimensions
  • quantity per size
  • board choice
  • print method and finishes
  • where your artwork stands

What comes back: a quote for your sizes and quantities. We reply within 24 hours on working days.

Send My Carton Specs

Prefer chat? WhatsApp us at +86 188 5002 9104.

Buyer guides

Before you approve a carton

Print spec, board grain and the beauty-pack requirements that a folding carton has to hold.

Folding Carton Print Spec Checklist: What to Fix Before Quotes

Folding Carton Print Spec Checklist: What to Fix Before Quotes

Use this checklist to compare artwork files, print method, and color target against one written approval record before bulk production

Read guide

Grain Direction in Folding Cartons: Why Boxes Bow, Crack, and Jam

Grain Direction in Folding Cartons: Why Boxes Bow, Crack, and Jam

Cracked folds, bowed shelves and jammed packing lines usually share one cause: the carton was laid out across the grain. How to specify grain…

Read guide

Folding Cartons for Beauty and Personal Care: Sourcing the First Run

Folding Cartons for Beauty and Personal Care: Sourcing the First Run

Finishing decides the price and regulated text decides the structure. Launch quantities, tooling, certified scopes, and what to hold the first delivery against.

Read guide

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